GRP-Profiles
The GRP-Profiles are manufactured using the pultrusion process (from "to pull"). This production method is characterised by a continuous manufacturing process with a consistently high quality. The glass fibres are pulled through a guide head and then through a heated tool to reinforce the profiles. Here the fibres are impregnated with the resin mix and cured by heating to the desired geometry.
The profiles are manufactured in a continuous process and are cut to size directly after pultrusion. The standard lengths are 6.000 and 12.000 mm - other lengths are also possible depending on quantities.
Characteristics
- chemical resistance
- duitable for use in aggressive environments
- corrosion resistant
- low weight
- easy processing
- available in many versions
- available in different colours (depending on the purchase quantities)
- low assembly costs
- no sparking
- heat and cold resistant
- low transport costs
GRP-Round tube-Profile
| Profile | Type | Height mm | Width mm | Thickness mm | Weight kg/m | on stock |
|---|---|---|---|---|---|---|
| RR40x3 | Round tube | 40 | 3 | 0,63 | ||
| RR40x5 | Round tube | 40 | 5 | 1,07 | ||
| RR48x3 | Round tube | 48 | 3 | 0,76 | ||
| RR48x5 | Round tube | 48 | 5 | 1,33 |
GRP-Flat-Profile
| Profile | Type | Height mm | Width mm | Thickness mm | Weight kg/m | on stock |
|---|---|---|---|---|---|---|
| FP50x6 | Flat section | 50 | 6 | 0,59 | ||
| FP100x10 | Flat section | 100 | 10 | 1,8 | ||
| FP100x15 | Flat section | 100 | 15 | 2,78 | ||
| FP150x7 | Flat section | 150 | 7 | 2,05 | ||
| FP200x11 | Flat section | 200 | 11 | 4,29 | ||
| FP250x11 | Flat section | 250 | 11 | 5,36 | ||
| FP500x10 | Flat section | 500 | 10 | 9 | X | |
| FP750x6 | Flat section | 750 | 6 | 8,78 | ||
| FP750x9 | Flat section | 750 | 9 | 13,16 | ||
| FP750x10 | Flat section | 750 | 10 | 14,63 | ||
| FP750x15 | Flat section | 750 | 15 | 20,81 |
GRP-Post-Profile
| Profile | Type | Height mm | Width mm | Thickness mm | Weight kg/m | on stock |
|---|---|---|---|---|---|---|
| VR40x40x5 | Square tube | 40 | 40 | 5 | 1,37 | |
| VR50x50x5 | Square tube | 50 | 50 | 5 | 1,63 | X |
| VR60x40x5 | Rectangular tube | 60 | 40 | 5 | 1,74 | |
| VR60x60x5 | Square tube | 60 | 60 | 5 | 2 | X |
| VR70x70x5 | Square tube | 70 | 70 | 5 | 2,52 | |
| VR70x70x7 | Square tube | 70 | 70 | 7 | 3,41 | |
| VR75x75x6 | Square tube | 75 | 75 | 6 | 2,99 | |
| VR75x75x8 | Square tube | 75 | 75 | 8 | 3,87 | |
| VR80x40x5 | Rectangular tube | 80 | 40 | 5 | 2,15 | |
| VR80x60x5 | Rectangular tube | 80 | 60 | 5 | 2,36 | |
| VR100x60x8 | Rectangular tube | 100 | 60 | 8 | 4,18 | |
| VR100x100x6 | Square tube | 100 | 100 | 6 | 4,06 | |
| VR100x100x8 | Square tube | 100 | 100 | 8 | 5,32 | |
| VR100x100x10 | Square tube | 100 | 100 | 10 | 7,02 | |
| VR114x114x6 | Square tube | 114 | 114 | 6 | 4,68 | |
| VR114x114x8 | Square tube | 114 | 114 | 8 | 6,12 | |
| VR114x114x10 | Square tube | 114 | 114 | 10 | 7,5 | |
| VR120x60x5 | Rectangular tube | 120 | 60 | 5 | 3,06 | |
| VR120x120x6 | Square tube | 120 | 120 | 6 | 5,36 | |
| VR120x120x8 | Square tube | 120 | 120 | 8 | 7,02 | |
| VR132x132x9,5 | Square tube | 132 | 132 | 9,5 | 8,69 | |
| VR140x60x6x5 | Rectangular tube | 140 | 60 | 6 | 3,65 | |
| VR160x160x8 | Square tube | 160 | 160 | 8 | 9,59 | |
| VR200x200x10 | Square tube | 200 | 200 | 10 | 15 | |
| VR240x240x12 | Square tube | 240 | 240 | 12 | 21,45 |
GRP-I-Profile
| Profile | Type | Height mm | Width mm | Tchickness mm | Weight kg/m | on stock |
|---|---|---|---|---|---|---|
| I120x60x5 | I-Profile | 120 | 60 | 5 | 2,11 | |
| I120x60x5 | I-Profile | 120 | 60 | 6 | 2,55 | |
| I120x75x6 | I-Profile | 120 | 75 | 6 | 3,47 | |
| I160x80x8 | I-Profile | 160 | 80 | 8 | 4,48 | X |
| I200x100x10 | I-Profile | 200 | 100 | 10 | 6,99 | |
| I240x120x12 | I-Profile | 240 | 120 | 12 | 10,10 | |
| I240x150x20 | I-Profile | 240 | 150 | 20 | 15,19 | |
| I300x150x15 | I-Profile | 300 | 150 | 15 | 15,70 |
GRP-U-Profile
| Profile | Type | Height mm | Width mm | Thickness mm | Weight kg/m | on stock |
|---|---|---|---|---|---|---|
| U70x30x5 | U-Profile | 70 | 30 | 5 | 1,17 | |
| U100x30x6 | U-Profile | 100 | 30 | 6 | 1,61 | |
| U100x40x5 | U-Profile | 100 | 40 | 5 | 1,66 | |
| U100x50x6 | U-Profile | 100 | 50 | 6 | 2,04 | |
| U120x50x6 | U-Profile | 120 | 50 | 6 | 2,29 | |
| U140x40x5 | U-Profile | 140 | 40 | 5 | 1,91 | |
| U140x60x5 | U-Profile | 140 | 60 | 5 | 2,54 | |
| U150x40x5 | U-Profile | 150 | 40 | 5 | 2,39 | |
| U160x48x8 | U-Profile | 160 | 48 | 8 | 3,51 | X |
| U200x60x10 | U-Profile | 200 | 60 | 10 | 5,48 | X |
| U200x80x8 | U-Profile | 200 | 80 | 8 | 5,68 | |
| U240x72x8 | U-Profile | 240 | 72 | 8 | 5,35 | |
| U240x72x12 | U-Profile | 240 | 72 | 12 | 7,89 | |
| U300x90x15 | U-Profile | 300 | 90 | 15 | 12,3 | X |
| U360x108x18 | U-Profile | 360 | 108 | 18 | 17,8 |
GRP-Angle-Profile
| Profile | Type | Height mm | Width mm | Thickness mm | Weight kg/m | on stock |
|---|---|---|---|---|---|---|
| L50x50x5 | Angle | 50 | 50 | 5 | 0,92 | |
| L50x50x6 | Angle | 50 | 50 | 6 | 1,03 | X |
| L50x50x8 | Angle | 50 | 50 | 8 | 1,34 | |
| L60x40x5 | Angle | 60 | 40 | 5 | 0,92 | |
| L75x75x6 | Angle | 75 | 75 | 6 | 1,57 | |
| L75x75x8 | Angle | 75 | 75 | 8 | 2,06 | X |
| L80x80x8 | Angle | 80 | 80 | 8 | 2,21 | |
| L100x60x8 | Angle | 100 | 60 | 8 | 2,38 | |
| L100x100x8 | Angle | 100 | 100 | 8 | 2,78 | |
| L100x100x10 | Angle | 100 | 100 | 10 | 3,44 | X |
| L100x100x12 | Angle | 100 | 100 | 12 | 4,08 | |
| L150x100x8 | Angle | 150 | 100 | 8 | 3,50 | |
| L150x100x10 | Angle | 150 | 100 | 10 | 4,34 | |
| L150x100x12 | Angle | 150 | 100 | 12 | 5,16 | |
| L150x150x8 | Angle | 150 | 150 | 8 | 4,22 | |
| L150x150x10 | Angle | 150 | 150 | 10 | 5,24 | |
| L150x150x12 | Angle | 150 | 150 | 12 | 6,24 |
Minimum edge and hole spacing
| Minimum distance | e | c | P1 | P2 |
| Load in longitudinal direction of the profile | 2,5 ds | 2 ds | 4 ds | 4 ds |
| Force perpendicular to the direction of pultrusion | 2,5 ds | 2 ds | 4 ds | 4 ds |
ds = Screw diameter
dL = Hole diameter
Maximum tightening torques MA and preload orces
| Ring/Screw | M8 | M10 | M12 | M16 | M20 |
| ds (mm) | 8 | 10 | 12 | 16 | 20 |
| Outer diameter of the washer | The washers must have a particularly large diameter of at least 3,4x ds . | ||||
| MA (Nm) | 16,8 | 33,2 | 59 | 141,2 | 275,3 |
| FV (kN) | 11,1 | 17,48 | 26,24 | 47,07 | 73,42 |
| Outer diamter of the washer | For screw connections that are only used for positional locking, washer with a minimum diamter of 3,0 x dS must be used. | ||||
| MA (Nm) | 5,73 | 11,6 | 20,9 | 50,7 | 98,6 |
| FV (kN) | 3,78 | 6,09 | 9,28 | 16,91 | 26,3 |
Hole tolerance between screw diamter and hole diamter:
| Screw M8 to16: | dL - ds ≤ 1,00 mm |
| Screw M20: | dL - ds ≤ 2,00 mm |
GRP-Profiles with a so called "Allgemeine bauaufsichtliche Zulassung"
GRP-Profiles with a so called "Allgemeine bauaufsichtliche Zulassung"
The use of our approved profiles enables you to plan and realise your projects easily. No uncertainties with the approval of your building projects. Our profiles guarantee consistently high quality and assured material characteristics. The use of our building authority approved profiles enables you to plan and realise your projects easily. No uncertainties with the approval of your building projects. Our profiles guarantee consistently high quality and assured material characteristics. .
CE-Marking
GRP-Profile with CE-Marking
The CE-Marking confirms the usability of our GRP proiles according to international standrads.
DIN EN 13706-3 - Reinforced plastic composites
DIN EN 13706-3 Reinforced plastic composites - Specifications or pultruded profiles - Part 3 - Particular requirements
Testing of the minium technical requirements of our GRP-proiles according to DIN EN 13706-3.
Fire class B2 acc. to DIN 4102
Fire class B2 acc. to DIN4102
Our GRP-Profiles achieve fire class B2 according to DIN 4102 and are classified as normally flammable.
Certification of GRP-profiles for the railway industrie
Manufactured-related product qualification "Deutsche Bahn"
Certification of the GRP-profiles and production with regard to the quality requiremenrs of "Deutsche Bahn"
